Manufacturing Services

The mission for our world-class manufacturing facilities is to produce a product that meets or exceeds our customers’ expectations in terms of quality, price, and delivery. By strategically aligning people, products, marketing, logistics, and technology, we provide a total cost solution that maximizes productivity while minimizing operating expenses.

The mission for our world-class manufacturing facilities is to produce a product that meets or exceeds our customers’ expectations in terms of quality, price, and delivery. By strategically aligning people, products, marketing, logistics, and technology, we provide a total cost solution that maximizes productivity while minimizing operating expenses.

Locations

Eight A2LA Accredited laboratories - Nine locations worldwide

With locations worldwide, our A2LA accredited testing laboratories are equipped to provide testing services for Fastenal manufactured products as well as products supplied by Fastenal’s quality certified vendors. Product testing is conducted to internationally recognized standards including ASTM, SAE, ASME, ISO, and DIN as well as customer-specific standards and prints.

  • Technical Support & Resources
  • Bolted Joint Design Analysis
  • Fastener Failure Analysis
  • Application-Specific Testing
  • On-Site Fastener Trainings
  • Cost Savings Analysis
  • Dimensional Testing
  • Mechanical Testing
  • Chemical Testing
  • Fracture Analysis
  • Nondestructive Testing
  • Application Testing

Fastenal has been hot-forging custom parts for more than 20 years, and today our Cardinal hot forging division encompasses three facilities, more than 20 experienced forge operators, and a spectrum of presses and materials. With millions of dollars in bolt blank inventory, hundreds of stock dies for common heading needs, and the ability to produce custom tooling within 24 hours for unique head geometries, we're ready to put your specialty bolt project into production.

  

  

Capabilities

  • 3/8” diameter to 4-1/2” diameter by unlimited length
  • Hex Head Bolts
  • Hex Cap Screws
  • Heavy Hex Bolts
  • Heavy Hex Cap Screws
  • Hex Flange Bolts
  • Square Head Bolts
  • 12 Point/Ferry Cap Screws
  • 12 Point Nuts
  • Hex Nuts
  • Socket Head Cap Screws
  • Flat Head Cap Screws
  • Carriage Bolts
  • Hex Bolt
  • Body Bolts
  • Penta Head
  • Oval Head Track Bolts
  • Pipe Plugs
  • Heavy Hex Nuts
  • Square Head Set Screws
  • Plow Bolts
  • Liner Bolts
  • Custom Head Designs
  • Button Head Cap Screws

Our precision machining operations span 7 locations worldwide, more than 350 skilled machinists, and nearly 220 CNC machines. We specialize in turned and milled components like shafts, pin plates, blocks, and all kinds of specialty items, with deep experience in industries such as oil and gas, food and beverage, power generation, pulp and paper, heavy equipment, and many more. Need a production component, replacement part, or prototype? We can make it happen.

Precision Machining

Multi-Function Turning

  • Capabilities range from simple turning and milling to complex multi-axis simultaneous machining
  • Extremely Fast Tool Changing for De¬creased Cycle Times Max Bar Size of 3” Diameter x 40” Long With a Working Window of 42.7” x 21.9”
  • Drop Parts Complete, Eliminating Second¬ary Operations
  • Turning – CNC Turned Parts: up to 6” Diameter x 80” Long (up to 20” Diameter Capable)
  • Sub Spindles
  • Live Tooling
  • Steady Rest
  • Face, Turn, Point, Groove, Broach & Thread
  • Rack Loading Bar Feeders

Machining

  • Pallet Changers and Indexers
  • 5 Axis Capability
  • Milling – CNC Milled Parts Working Window of:
  • VMC 45” x 20” x 25”
  • HMC 30” x 26” x 26”

Threading

  • All Standard and Metric Thread Pitches (UNC, UNF, UNJ, ACME, Metric, Pipe, & British Standard)
  • Rolled: up to 4” Diameter
  • Cut: up to 7” Diameter
  • Right/Left Hand

EDM

  • Up to 13” x 19” Material, 11” Thick
  • Wire
  • Sinker
  • Tight Tolerances

Our Holo-Krome division has been a pioneer in cold and warm forming techniques since 1929. Today, that tradition of innovation and quality continues at our 200,000 square foot facility in Wallingford, Connecticut, as well as at our 100,000 square foot facility in Loves Park, Illinois. With 70-plus cold headers in all, we have the capacity to produce more than 30 million critical-application parts per week to keep our customers' production lines and equipment running.

Cold Forming

Capabilities

Specializing in high-volume parts ranging from #4 x ¼” up to ¾” diameter and up to 12” long.

Common Materials

  • Carbon Steel
  • Alloy Steel
  • Brass
  • Copper
  • Silicon Bronze
  • Monel

Processes

  • Cold Heading
  • Threading
  • Drilling Tapping
  • Trimming
  • Self-Drilling Screws
  • Shank Slotting
  • Head Slotting
  • Heat Treat & Plating
  • Organic Coatings
  • Shaving
  • Locking Patches

ISO 9001:2015

  • Socket Head Cap Screws
  • Socket Button Head Cap Screws
  • Socket Flat Head Cap Screws
  • Socket Low Head Cap Screws
  • Socket Set Screws
  • Socket Shoulder Screws
  • Dowel Pins
  • Pull Dowels
  • Allenuts
  • Socket Jam Screws
  • Socket Pressure Plugs

We specialize in producing high-integrity stud bolting solutions for the oil & gas industry and other customer segments. Our primary stud bolting location is our 30,000 square-foot ISO 9001:2008-certified facility in Houston, Texas, where 34 operators work 4 shifts, 24/7, to produce more than 3.6 million custom studs per year. We also provide the nuts, washers and gaskets that work with these studs, enabling us to deliver complete, kitted stud assemblies to your point of use – a time saving solution for turnarounds and shutdowns.

Stud Bolting

Stud Bolt

  • Full Thread Studs
  • Tap End Studs
  • Double End Studs
  • Combination Studs
  • A193 B7
  • A193 B7M
  • A193 & A320 B8
  • A193 & A320 B8 Class 2
  • A193 & A320 B8M
  • A193 & A320 B8M Class 2
  • A320 L7
  • A320 L7M
  • A193 B16
  • A453 Grade 660

Headed Bolts

  • Heavy Hex Bolts
  • Finished Hex Bolts
  • 12-Point Flange Screws
  • Socket Head Cap Screws
  • A193 B7
  • A193 B7M
  • A193 & A320 B8
  • A193 & A320 B8 Class 2
  • A193 & A320 B8M
  • A193 & A320 B8M Class 2
  • A320 L7
  • A320 L7M
  • A193 B16
  • A453 Grade 660

Hex Nuts & Washers

  • A194 2H Heavy Hex Nuts
  • A194 2HM Heavy Hex Nuts
  • A194 Grade 8 Heavy Hex Nuts
  • A194 Grade 8M Heavy Hex Nuts
  • A194 Grade 7 Heavy Hex Nuts
  • A194 Grade 7M Heavy Hex Nuts
  • A194 Grade 4 Heavy Hex Nuts
  • USS Flat Washers
  • SAE Flat Washers
  • F436 Hardened Washers
  • A325 Structural Washers
  • Lock Washers
  • Nord-Lock Washers
  • ASME PCC-1 Washers

Metal Finishes

  • ASTM B633 & 1941
  • Zinc
  • Cadmium
  • Phosphate
  • Fluoropolymer
  • Xylan
  • SermaGard
  • Teflon
  • HD & Mec

Kitted Assemblies

  • Nut, Washer, & Gasket Combinations
  • Complete Flange Assemblies
  • Turnaround, Shutdown, Outage
  • Point-of-Use Packaging & Palletizing

Construction Anchors

  • ASTM F1554 Grade 36
  • ASTM F1554 Grade 55
  • ASTM F1554 Grade 105

Import & Domestic

  • Material Offerings
  • Hex Nut & Washer Assembly
  • Fractional & Metric
  • Dimensions Offerings